Thank you for purchasing a ROLTECTM Electric Hopper Conversion system. ACI has manufactured this product with pride using superior quality materials a
10STEP 5Clamp sprocket assembly to set collar to ensure sprocket stays square to drive shaft.Figure 5STEP 6Weld sprocket assembly to drive shaft and l
11STEP 7Loosen set collar and either remove from shaft or move it out of the way. Figure 7STEP 8After sprocket assembly and shaft are cool to the tou
12STEP 9Move set collar tight against plastic bushing to square up motor and secure in place by tightening set screws, motor assembly will spin freely
13Figure 10cMark Length At This Point And Cut ExcessFigure 10bSecure Mounting Location Underside Of Trailer3/8” x 1” BoltAnchor BraceMounting Bracket3
14STEP 11Mark location of mounting tab on trailer, drill 5/16” hole and secure brace with 3/8” self threading bolt and back it with at washer, lock w
15STEP 13Attach chain cover with wing nut and lock washer. Figure 13Chain CoverSST Lock WasherSST Wing Nut
16STEP 14Attach Gearbox cover plate over shaft and insert tabs into slots in housing. Secure with stainless steel hair cotter pin. (See Figures 14a &a
17STEP 15The illustration below shows terminal ring sizes for heavy gauge wires connecting to battery posts, circuit break, and motor terminals used i
18STEP 16Dual Pole Connector – Mount plug connector to suitable location on semi-tractor, adjacent to existing plugs. Mount socket to suitable locatio
19STEP 17Note: Remote will come pre-programmed from the factory. Remote control boxes will come numbered from factory to coincide with function of re
2Inspection and MaintenanceSafety• Periodic preventive maintenance should be practiced. Inspect system often for proper operation.• Periodically i
20STEP 18Run heavy gauge wire from remote control box to electric motor terminals. Prepare wire ends for motor terminals with heat shrink tubes, 5/16”
21STEP 19Attach remote control box bracket to a rigid location on trailer near electric hopper motor. Align remote control box, terminals down, with p
22WIRING ADDITIONAL ELECTRIC HOPPER BOTTOMSFigure 19Note: Use dielectric grease (packet included) at all electrical connections.WIRE SCHEMATICBATTERYR
23Electric Hopper conversion kits will come with 2 arrow decals (PN 80489) per hopper bottom. Decals are provided to aid operator in opening and closi
©Copyright 2014, Agri-Cover Inc., all rights reserved. PN 80507_ D 052314Agri-Cover, Inc. extends the following limited warranty on its ROLTEC® ELEC
3Safety• Protective Eyewear • Tape Measure• Marking Pencil/Pen• 3/8” Electric Drill• 5/16” drill bit• 3/16” Allen Wrench• 1/2” socket• 2 Vise
4Part Numbers and Descriptions (item numbers are used to reference parts in diagrams throughout this manual)NOTE: Some components are preassembled at
5ROLTECTM Electric Hopper Conversion Parts Diagram141514121186943743101915161718181716251320
6Item Part # Description1 80239 Wireless Control Box2 80207 Remote Key Fob w/ Lanyard3 80235 Bolt, 1/4” x 1-3/4’ GR 5, Zinc Plated4 30212 Washer, Flat
71ROLTEC® Electric Hopper Conversion Electric Parts Diagram37894561181098778914151612132Wire To MotorWire To Dual Pole Connector1710Shown Separate for
8STEP 1NOTE: Prior to installing electric hopper conversion, perform all necessary maintenance on hopper doors.Hold drive box on crank shaft to determ
9STEP 3Between two additional marks made in previous step, clean shaft to bare metal for welding and to insure overall diameter is 1”. NOTE: Ensure sh
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